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Oct 28, 2021
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Top 6 Energy saving Techniques in Industry

Adopting effective Energy saving Techniques in Industry is quintessential! The US is at the top of all countries in wasting their energy. Especially in 2003, they destroyed around 58% of their energy capacity. You need to be at the top of Energy saving Techniques, especially if you are from the mining, manufacturing, construction, and agriculture sector. 

These sectors consume high power up to ⅓ of the total energy usage of India. We are leading power quality solutions providers known to serve our customers needs appropriately. In the eyes of our customers, we are labelled as the number 1 solution provider of power-related problems.

The Power factor correction solutions and Kvah billing techniques let your plant utilize the energy to its total capacity. Undoubtedly, our skilled team provides the best Energy saving Techniques in Industry. You can entirely rely on us for your power-related requirements. 

What are the top 6 Energy saving Techniques in Industry?

Don’t miss the chance to make your plant more energy efficient! The below-presented energy-saving techniques in the industry are among the top 6 alternatives to make the best use of your money spent on energy purchases.

1. Power factor

Power Factor generally denotes the ratio of total optimum power usage for the constructive work to the absolute power supplied to the system initially. This power helps the system to conserve the magnetic field, which we call reactive power. 

Furthermore, it supports the overall rotation work for performing some practical tasks. It is what we call an active power. Among these two measures, the reactive power should always be less. The more it is going to result in the reduction of the power factor. 

The low-power factors reduce the overall capacity of the system resulting in increasing the expenditures of the company in terms of penalties. You can use the capacitor banks, synchronous condensers, and the STATCOM for compensating the overall need to receive power. 

2. kvah billing

The kilovolt ampere-hour is the most effective solution for any power-related industry. You can save a lot in terms of money by adopting this technique. Kvah billing is one the most competent Energy saving Techniques in Industry. 

It favours you by eradicating the individual need for active energy & reactive energy. In the Kvah billing technique, the energy charges apply to the apparent energy – kVAh. And, the demand or fixed charges are applicable on the usage of the apparent power – kVA.

3. HVAC

Almost all the homes, commercial buildings, and process industries are where HVAC – Heating Ventilation and Air Condition is implemented. It would help if you efficiently use the HVAC for most of the energy power savings. 

To do so, you can keep track of the basic things. These basic things include keeping your room locked utterly from all four corners so that the room heater or an AC can avoid using the extra power. 

4. Use Renewable Energy 

Renewable energy is the natural source of energy. It uses biomass energy, wind energy, solar energy, etc. The use of renewable energy is one of the compelling Energy saving Techniques in the Industry. It is so because the carbon emitted is next to negligible. Using this can save the company a tremendous amount of money. 

5. Equipment Hygiene Maintenance

Maintaining hygiene and adequately cleaning yourself are integral parts of living. In the very same way, your system and other related equipment in use need proper care too. The timely cleaning of your mechanical & electrical tools will allow you to let them live for the long run with the best results. 

Furthermore, it will ensure energy usage and savings by a significant number. This way, your extra incurred cost on energy gets saved. So, make sure to clean all the tools after you are done using them. 

6. Load Monitoring 

External Load on the system remains the same! It varies based on production timings, requirements, shift alterations, and weather. But the real question is, how does it affect the costs? Well, with the increase in system load, the total generator requirements also increase. 

It interns, intensifies the overall need for control & maintenance of the system. So, To accomplish this with the intention of load management, the entire cost to the company increases. Furthermore, You can make optimum utilization of resources. And Minimize the wastage of energy.

Conclusion

Acquiring timely energy-saving techniques in the industry is the best cost-saving decision for the future. It will make your entire manufacturing process more efficient and productive. In the long run, you can save a lot of extra energy purchase-related expenditures.

Following these Energy saving Techniques in Industry, significant changes can be anticipated yearly. Keep in mind to take care of minor things like optimal utilization of air conditioning, maintaining equipment hygiene, and power factor correction. Also, you should gain adequate knowledge of all the machinery, tools, or equipment you are using for energy consumption. 

Knowing the system using maximum energy can help you rectify the high power consumption problems from the roots. All such things might seem small, but it gets big when you see the massive change in yearly expenses. Contact Power Matrix Solutions Today.

Oct 10, 2021
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Improving Power Factors Helps in Reducing Energy

Improving Power factors in reducing energy is the ultimate goal of any system. Unfortunately, it is where we mostly get stuck. Before we proceed with its exploration in-depth, you shall be aware of the power factor in reality? 

Power factor is a number that lies under 0 to 1. The power factor doesn’t have any specific dimensions. It is generally measured by calculating the percentage of real power – denoted as kW to apparent power – indicated as kVA.

Here, Real power is the overall power required to accomplish any task in perfect world conditions. The multiplication of the prevailing current and voltage consumed by the load depicts the Apparent power.

Power factor correction acts as a shield to your system. The power factor doesn’t stay stable and keeps on averting with time. The higher power factor depicts that the system is working effectively where the electrical power is consumed in the best way possible. 

When your power factor is equivalent to 1, then you are using your power efficiently. Whereas a power factor comparable to 0.5 states that you are not utilizing your power effectively. On the other hand, the low power factor states that the electrical power isn’t ultimately used to its ultimate potential and unnecessarily increases your expenditures.

Why does the low power factor take place? 

Organizations and big manufacturing units often ignore the Increasing Power factor, which results in high energy bills. Low power factors occur because of two central states. These two states are lagging and leading. You need to have explicit knowledge of these two categories to increase power factor energy quickly. 

A blend of the various inductive equipment can result in the ‘Lagging’ category of low power factor as mentioned below – 

  • Arc welders
  • Transformers
  • Induction motors
  • Solenoids
  • Fluorescent ballasts Induction loads
  • Induction heaters
  • DC power supply Rectifiers
  • Lifting magnets

On the contrary, the ‘Leading’ category of low power factor is generally due to the fixed capacitors. It usually happens when during the meagre load intervals, fixed capacitors are attached to the network. At this time, the inductive loads are generally turned off as it’s not the significant shifts. 

Why Improve Low Power factor? 

If the Power factor is low you must improve your power factor in time. Increasing Power factors to reduce energy can make your system operate properly. If not done, it might lead to worsening the overall operating efficiency.

It is because it further drops the voltages and increases the requirement sets for the more extensive conductor. Power factor correction henceforth helps in Increasing Power factors to reduce energy.

 Improving the power factor saves you from significant expenditures, capital investments and increases the distribution system performance. As a result, your energy bills reduce, primarily due to the lower power factor penalties. 

How does Improving Power Factor help in Reducing Energy?

Improving Power factors in reducing energy is quintessential for every system. Before taking the step of power factor correction, you shall understand the actual reasons that are causing the low power factor. 

Once you have examined the root causes of the low power, you can only move forward with applying various techniques that will help you increase power factors to reduce energy. You can perform these techniques either solo or in a combination that fits your current situation the best. 

Improving Power factors to reduce energy can be manifested via various strategies. Learn these strategies from the beneath section –  

  • First of all, the capacitors are required to be installed in the distribution system. 
  • For lightly loaded motors or idling, you are required to lessen their actual operational power. 
  • VFD – Variable Frequency Drive Systems are needed to be installed on the motors that are lightly loaded. 
  • Carry forward the installation process of new motors to be operated somewhere closer to their rated capability. 
  • It would help reinstate the motors burdened with those pre-programmed to perform operations to their stated capacity. 
  • Make sure to keep track of the fact that the device’s overall process doesn’t go far from its rated voltage.

Parting words

We are the number 1 brand in the power & energy industry. Our consistent effort of Increasing Power factors to reduce energy has given birth to many positive outcomes. Power factor correction is the decision that you are going to be thankful for forever.

 The way it boosts the efficiency of your current system and minimizes your expenditures says all that why you should go for power factor correction. So get the best services from Powermatrix by Improving Power factors to reduce energy. 

So save yourself from the unnecessary high energy bills and penalties by taking a step ahead of power factor correction. Reach out to professionals to get a better insight into it. Contact Power Matrix Solutions Today.

Sep 13, 2021
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What are the Hybrid PQ Filters?

Hybrid PQ Filters are a distinctive blend of Active and Passive technologies prevailing under a standard roof in the form of a single system. It generally heightens the advantages of both technologies. Apart from this, it eradicates the harmonics induced in the power supply system. Hybrid filter control works on the rationale of a current-controlled system. Depending on the control principle, Current transformers installation is done in two fields, i.e., distribution supply, which we call a closed-loop, or load’s outcome, which we call the open-loop. Current transformers aren’t required to be installed with Voltage Control.

Hybrid filters are used to reimburse the impoverished power quality fallout occurring because of nonlinear loads. It also assists in the restoration of the power quality. Every active and passive filter module is incorporated into the hybrid filter network to perform each assignment is exceptionally mandatory to encompass in your current system. It is so because it will help you minimize future risks and losses concerning your existing property or assets. 

The function of the Hybrid PQ Filters 

The overall function of the Hybrid filters is to tackle the PQ problems concerned with voltage and current. The active series and active shunt compensators are combined to reimburse current and voltage-related concerns. Therefore, we generally specify them as hybrid filters. UPQC – Unified Power Quality Conditioner tool is the custom power device. It is generally a mixture of both the compensators, i.e., series and shunt. Here, it has the two VSCs that are united using a single DC bus capacitor. 

DSTATCOM, here, is UPQC’s shunt-connected device. Its primary purpose is to reimburse for the matters dealing with disbalance of load, harmonics deletion, PQ problems due to current, and the reactive power inconsistency. DVR, here, is UPQC series connected device. Its main objective is to reimburse for swell, voltage harmonics, notches, disbalance of voltages, sag, and flickers. 

Advantages of Hybrid PQ Filters

A hybrid PQ Filter is generally a mix of active filters and passive filters. Hybrid PQ Filters possess the beneath privileges in comparison to the active filters –

  • Emits fewer casualties in contrast to the pure active filters
  • Low cost and profitable power filtering
  • Hassle free installation of filters
  • The active filter is small in size.
  • Simple to perform various operations
  • Acquisition costs are pocket friendly
  • Allows modular expansion later on
  • Trustworthiness and works for a long term 
  • Provides utmost flexibility by harmonizing to a substantial quantity of mains disruptions
  • It doesn’t require current transformers
  • Exceptional system efficiency
  • Adheres to the power quality regulations leading to preventing penalties
  • Quick solution implementation
  • Ameliorated commercial installation downtime and production downtime
  • Reduces Carbon Dioxide
  • Cost-effective alternative
  • Quickly adapted to low-voltage installations

Techniques to improve Hybrid PQ Filters

Here are the two essential techniques the hybrid filters

  • In the first case, an additional number of channels, ideally four-plus, is used in the WT. It is so because it contributes to a considerable amount of decomposed sub-images. Preservation of image detail gets more effective using the sub-images selective reconstruction. Also, it helps to eliminate structured image disturbances. 
  • In the second case, the adaptive wavelet method is used in the hybrid filter. It is pretty much identical to the ones used in the image compression. The Adaptive wavelet method works in a way where orthogonal bases groups. We continuously evaluate in a loop, So that the objective function can reduce outstanding works. The best example of it is medical image processing contraction, image enhancement, detection & segmentation. 

Power Matrix Solutions Pvt. Ltd is the leading provider of customized products related to power issues. Years of our expertise in his domain have made us renowned among our customers. Maintaining the hybrid PQ Filters standards is what can assure you to get quality products from us. You may reach us today to get more hands-on knowledge about how hybrid filters can help you with all due respect. Reach out to professionals to get a better insight into it.

Sep 05, 2021
by

What are Power Factor Correction Capacitors?

Power factor correction capacitors are the best technology and have been in the picture since the 20th century. Power factor correction is usually the method that compensates for the slow current and establishes a maximum current. The supply gets helps via the carefully connected capacitors through this entire process. Capacitors connected to it restores the overall power factor bringing it close enough to unity. 

Various capacitors are strengthened to the electrical network reimbursing for the inductive load’s reactive power demand. Thus, it leads to lowering the extra supply burden. The corrected power factor is between 0.92 – 0.95. However, the high harmonic content, the phase difference between the current and voltage at the load terminals, and recent distorted waves lead to poor power. 

How does the Power factor Correction Capacitors can help the customers?

PF correction capacitors get switched on after the starting of an inductive device. When the capacitor is in the switched-on state, it stimulates a situation where you encounter a high-level voltage. If the customer faces issues regarding the automatic turn-off of the variable speed drives turning, they should analyze the switching control sequence. It might be because of an over-voltage. It would be best to examine the harmonic currents in case the customer complains of blowing fuses over a few of them. Power factor correction capacitors help maintain the minimum usage level of the overall power consumption induced due to bulky inductive loads. It does so by keeping a balance between the replenished power and the working power of the motor. The generic usage of the power correction capacitors is in the installations that have conductive inductive loads. Examples of such facilities are conveyors, compressors, and saws.

What are the benefits of the Power factor Correction Capacitors?

The overall advantages that happen from the power factor correction capacitors are mentioned below –

  • Lessened Voltage Drop – Dropping of voltages in long cables also decreases.
  • A benefit to Environment – It automatically benefits the environment as overall power consumption curtains because of the enhanced energy efficiency. It happens as no greenhouse gas is radiated or power stations weaken fossil fuels due to this contraction in R consumption.
  • I2R Reduction – In the distribution devices and the transformers, the I2R losses decrease electricity Bills. 
  • Contraction – Due to this, the overall electricity bills reduces by a considerable number.
  • Overall Equipment Life Broadens – It leads to increasing the life of the equipment. It happens as the overall electrical burden on cables and their elements diminishes. 
  • Extra kVA – Additional kVA is accessible from the prevailing supply. 

How to improve the Power Factor Correction Capacitors?

The power factor correction is placed over the Delta contactor circuits or the main ones. While installing them in bulk, the remaining loads don’t require them to fit at a particular place. The way to perform the Power factor correction is done by the parallel enlarging of capacitors. It is achieved using the lighting circuits or else the connected motor. Furthermore, we can apply this at the installation lineage or the equipment distribution board. Static power factor correction needs to be pertained to for each particular motor. It is done via adjoining the correction capacitors along with the motor starter part.

Static power factor correction is generally mandatory to be connected to the investor or the variable speed drive’s final underlying results. It is said so as the capacitors hold the power of causing severe harm to the elements made up of electronics. When the power factor correction is sized correctly, then the problem of over-correction doesn’t happen. For a single motor, the power factor correction depends on the magnetizing power or non-load power. Take special care while about power factor correction for both the types of control – star or delta. It will help the capacitors to stay away from the constant on and off variations.  Reach out to professionals to get a better insight into it. Contact Power Matrix Solutions Today.

Apr 05, 2021
by

What are the Reactive Power Compensation Solutions?

Reactive Power plays an important role in power distribution systems. While reactive power does not translate into useful energy, it’s necessary for the purpose of voltage control and magnetization. However, excess reactive power can also create unnecessary load and lead to higher costs. Modern reactive power compensation solutions can be applied to improve the power quality in the energy system and help save money. This post introduces some of the common compensation solutions for reactive power.

Why is Reactive Power Compensation Important? 

Reactive power compensation is an effective way to reduce the apparent power demand by compensating for the reactive power requirements. This improves your power factor and expands the transmission capacity of useful power in the system. 

By implementing reactive power compensation solutions, you also bring down your power consumption, reduce your energy costs, and avoid penalties. Along with these, there is also the benefit of better voltage regulation and minimized harmonic distortions, which improves the power quality in the system.

What are Reactive Power Compensation Solutions?

There are several compensation solutions for reactive power available that can help you compensate for reactive energy. They include:

  • Power Capacitors:

A Power Factor Correction Capacitor can be used to compensate for the reactive power demand. As the capacitor bank provides the required reactive power, the transmission facilities are relieved as no reactive power is drawn from the utility. 

Power Factor Correction-based capacitors are common in the industry as they are more economic. With a reduction in power losses and low reactive power demand from the utility, one can also save more on electricity bills.

  • Synchronous Electric Motors:

Synchronous electric motors can be used to supply a certain amount of reactive power required by the industrial load. An over-excited synchronous electric motor produces reactive power and reduces the need to draw reactive power from the grid, thereby improving the power factor. 

It is a good reactive power compensation solution as it can produce a continuous supply of reactive power. Similarly, static VAR compensators and static synchronous compensators (STATCOMs) are also used for the same.

  • Active Filters:

Active Harmonic Filters are devices that eliminate or cancel out harmonics within the current. It provides a real-time response to harmonics in the power supply and corrects both harmonic current waveforms and voltage distortions. Along with harmonic filtering and power quality improvement, they also provide dynamic reactive power compensation and power factor correction in harmonic-polluted lines.

  • Passive Filters:

Passive Harmonic Filters are composed of reactors, inductors, and capacitors, in a series circuit. They can effectively filter out harmonic currents and distortions from the transmission, ensuring a cleaner power supply. Passive filters also offer power factor correction capacity and generate some amounts of reactive power, which reduces the reactive power drawn from the grid.

Takeaway

In order to boost power quality and reduce reactive power consumption, it’s necessary to utilize reactive power compensation solutions in your supply. However, it’s important to choose the right compensation solutions for your system. Reach out to professionals to get a better insight into it. Contact Power Matrix Solutions Today.

Mar 20, 2021
by

Why Reactive Power and Power Factor Correction are so Important?

Reactive Power and Power factor correction is a necessity in industrial power supply, especially when the inductive load is high. While excess reactive power does have a negative effect on the power factor, it still plays a valuable role. On the other hand, maintaining a higher power factor level through power factor correction is also important to avoid undesirable consequences.

In this post, we’ll cover what is reactive power and power factor correction and why they’re both essential in your power supply system.

Reactive Power and its Importance:

Reactive power plays a vital role in the industrial power supply while not utilized for actual work. It is used to generate electromagnetic fields for the operation of inductive loads such as motors, transformers, and transmission lines.

Moreover, reactive power also provides the function of regulating voltage levels in transmission lines, ensuring a smooth supply of real power. This voltage control is crucial for maintaining efficiency, reducing the risk of voltage collapse, and preventing overheating and damage to generators and motors.

Reactive Power and its Effect on Power Factor

While reactive power plays a significant role in electrical systems, it also lowers the overall power factor. As more energy is “lost” or “wasted” as reactive power. The power factor levels go down, as the total apparent power is not completely put to actual use.

With more current wasted as reactive load, there is excess demand from the utility for real use. This can lead to maximum demand penalty and power factor surcharges from the utility and increase the risk of voltage fluctuations and line losses.

Power Factor Correction (PFC) and its Importance

Power Factor Correction (PFC) involves taking steps to improve the power factor and the overall energy efficiency. This is done by compensating for the reactive load by generating reactive power locally within the system, instead of demanding from the utility.

There are two PFC techniques: passive power factor correction and active power factor correction. As the name suggests, passive power factor correction uses passive components like a pi filter or valley-fill PFC. It consists of capacitors or inductors, to control harmonic currents in the power supply. On the other hand, active power factor correction uses active electronic circuits with feedback and switching elements (like MOSFET and IGBT) to automatically correct voltage. 

Power Factor Correction is important because it ensures:

  • Improved Efficiency in Energy Use.
  • Increased Availability of Power due to higher Load Carrying Capacity.
  • Reduced Voltage Fluctuations.
  • Reduced Power Demand from Utility.
  • More Savings on the Electricity Bills.
  • Lowered Risk of Penalties.

Conclusion

While reactive power does not do actual work, it is still required to control voltage and operate inductive loads. At the same time, reducing reactive power levels is also necessary to keep the power factor high. In such scenarios, PFC helps compensate for reactive load while maintaining a good power factor. This is how both reactive power and power factor correction play an important role in the stability of industrial power systems. Reach out to professionals to get a better insight into it. Contact Power Matrix Solutions Today.

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