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Feb 15, 2021
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What are the power factor improvement methods?

Power factor improvement methods and correction is one of the crucial aspects to ensure that the appliances are not drawing more current for executing the same amount of work, which is possible with less current consumption. It is one of the most common terms that is used for defining energy efficiency.

Power factor is used to define the efficiency of the electrical systems and is mostly done in the case of AC systems. It needs to be close to unity at all times to ensure that the system is high efficiency. In case the power factor drops to 95%, the current power demand will increase, which will hamper the efficiency quotient of the system.

Therefore, seeking the use of active and passive power factor correction filters is highly essential. Apart from that here are some of the methods or ways to correct the power factor.

Use Of Static Capacitors

The first amongst the several power factor improvement methods is to use static capacitors; these capacitors have the potential to control the current lagging effects. That occurs due to the presence of excessive inductive loads. Static capacitors, when installed parallelly with the equipment that is probably running on a low power factor, will enhance the power factor quotient.

The use of static capacitors will use the leading current to neutralize the lagging current in the system and will correct the reactive component of the load current. It is easy to install, and the losses are low, which ensures less maintenance hassle.

However, you might have to change the static capacitors after every 8-10 years as it is the maximum age for them to handle the fluctuations. Along with that, with the increase in rated voltage, the capacitors might experience damage. Therefore, you need to keep a watch on that!

Use Of Synchronous Condenser

Make use of a three-phase synchronous motor that has the potential to run on no-load. This complete setup is known as synchronous condenser which can operate on unity, lagging and leading power factor rating.

Due to the presence of the inductive load, the synchronous condenser will be installed onto the side of the load. Hence, it will behave as a capacitor for correcting the power factor of the system. The best part of using the setup of the synchronous condenser is that it lasts for up to 25 years without much need for maintenance. Along with that, it also stays unaffected by the harmonics of the system.

Use Of Phase Advancer

Phase advancer is the last and the most effective method for correcting the power factor as it uses an AC exciter for the correction aspects. It is connected to the motor’s rotor circuit to enhance the ampere-turns. It can help obtain a leading power factor as well with higher ampere-turns. The only drawback for this method is that the motors are below 200 H.P. cannot integrate it.

Conclusion

The three crucial power factor improvement methods, which are widely preferred by the industries to ensure energy efficiency and cost-saving in the long run. There are many more economical methods available within the market, such as power factor correction filters to get it done more efficiently. Reach out to professionals to get a better insight into it. Contact Power Matrix Solutions Today.

Feb 05, 2021
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How does power factor correction filter is helpful in reducing the electricity bill?

The power factor correction filter is an efficient explanation in terms of figures on the efficient consumption of electrical power. The real-world power factor is currently being reduced to 0.7 and even lesser due to high inductive loads. But the ideal power factor should be unity or 1 for efficient power consumption. 

There is a power loss situation due to poor power factor, and when it falls below a permissible figure, the electricity companies charge more for the consumption of power by individuals.

 In this blog, we have shared some amazing ideas about the effectiveness of power factor correction for reducing the electricity bill.

Main Reason Behind Fluctuation Of Power Factor

Before you go ahead with the benefits of power factor correction, you must know about the evident reasons that cause the power factor to deteriorate. Due to the inductive loads, the ampere value lags behind the voltage value. As a result of which, the corresponding voltage and ampere waves go out of phase with one another. 

If they continue with being out of phase, the power factor eventually deteriorates. Some of the equipment that is responsible for degrading outcomes of power factor include:

  • Air conditioners
  • Water Heaters
  • Centreless grinders
  • Blowers
  • Cold headers
  • Induction furnaces
  • Weaving machines
  • Standard stamping machines
  • Automated machine tools
  • Welders
  • Finish grinders, etc.

Every light loaded induction equipment is responsible for tweaking the power factor figures that hampers your utility bills every month.

Why is Power Factor Correction Filters Important?

Correcting the power factor can help improve the capacity of the system. By improving the power factor, you can ensure to increase the permissible load-bearing capacity without overloading the unit. With proper passive power factor correction filters, you can expect a hike of productive power in the cable network.

You can also expect a boost in the system-operation facilities as more voltage can be developed with enhanced power factor. With proper use of active power correction filters, the pressure implemented on the electrical distribution channel will be suppressed, and cable heating can be controlled. As a result, cable overloading and cable losses can be eradicated from the unit to reduce the current flowing through the circuit by optimal means.

Finally, the best perk of correcting the power factor is saving money on utility bills. With the above changes or effects being implemented, the result will be saving money on electricity bills. By eradicating the system KVAR, the power factor can be corrected or improved to get lower electricity bills every month. It is so because most of the electricity bills are decided based upon the KVAR usage.

Conclusion

Now, you might be aware of a few of the details that explain the importance of power factor correction filter is not just for saving electricity bills, but for healthy system operations. You can get in touch with respective power firms to get the power factors corrected for an electricity bill reduction. So, if you suspect of paying a hefty price as electricity bill then get your power factor tested today and improve your power quality. Contact Power Matrix Solutions Today.

Jan 30, 2021
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Technologies that help in how to improve energy efficiency in industry

How to improve energy efficiency in industry?

Some proactive technologies are innovated and are being implemented to ensure that the industries become more energy-efficient. These technologies are better and are now being adopted by the industries in the market to save money on energy bills. Moreover, making the industry energy efficient will reduce the load and impact on the environmental resources, which is a cause of concern.

In this article, we have shared some of the emerging and latest technologies that can help industries to how to improve energy efficiency in industry.

Harmonic Filters 

There are certain conditions stated for the industries to transform in the present era. These conditions include the industry to be sustainable and efficient in their manufacturing sectors. Today, new and emerging technologies can help you improve your power source.

When the power consumption is more, the power source causes harmonics which may lead to heating in motors, heating in transformers, loss of property, and may also give you high utility bills. However, to improve energy efficiency, you can use harmonic filters. These filters control the harmonics caused by uneven power usage in industries.

Industrial Insulation Technology

The industries go through duct corrosion, heat transfer, abrasions and other such problems every year. These faults lead to excessive energy loss, and the facility eventually deteriorates over time. Therefore, the introduction of industrial insulation technology brings in optimal thermal control that saves heat. 

It implemented the use of recyclable rock wool and glass fibres to enhance the sustainability aspects of the industry instead of usual measures. It saves a lot of cost in the long run.

This technology is supposed to use e-glass fibres as the uniform mat and implement the process of mechanical-needle punching for the production without the interference of any chemical binders. As a result, it helps the industry create durable, balanced and flexible insulation for their work operations. 

Power Factor Correction Capacitors

Power Factor is the ratio between working power(KW) from the apparent power(KVA). However, the remaining residual of waste energy is Reactive Power(KVAR). So to Optimize the Power factor we need Power Factor Correction Capacitors. These capacitors are used to reduce the reactive power supply and improve the overall power flow in the system. These capacitors are a reliable way to improve energy efficiency in your factory.

Smart Motion Sensor Lighting Technology

Smart lighting is an emerging technology that is essential for industries to implement to reduce energy consumption. If you want to know the process of how to improve energy efficiency in industry, then smart lighting must be your first implementation. 

Integration of smart lighting will regulate the brightness of the lights based upon the level of activity in the room and occupancy. It will do everything automatically without manual intervention. It will also consider the time of the day for regulating the lights. People can control smart lighting using remote control devices as well. 

Conclusion

These are few of the many technologies that have picked up the pace across the globe for helping the industries improve energy efficiency aspects within their premises. The work operations will not be affected by these implementations, and the cost of running the industry will also be reduced. Contact Power Matrix Solutions Today.

Jan 20, 2021
by

How do Power Factor Correction Help in Energy Consumption

Power factor correction is meant for simplifying the energy consumption aspects. PFC helps to overcome the high electricity bills. Enhancing the PFC aspects will boost the load-carrying capabilities. And with power factor correction, the demand charges for the power system will also reduce.

Here are 5 ways, how power factor correction helps in energy consumption

Avoid Penalties cause due to high power factor

The use of high loaded induction elements for operational purpose in any manufacturing unit; increases the reactive power; For which the utility companies impose the power factor penalty if it drops for your house or industry below the permissible level.

So to save some money fitting power factor correction capacitors is the best option. These Capacitors can eliminate the power factor penalty aspects from the utility bills. It also helps you to streamline your energy consumption.

Demand Charges Will Be Reduced

If the power factor is low, the measured amount of KBA will be higher than the demand for KW. Hence, the utility companies will charge for the registered demand in KVA or KW. By enhancing the power factor and seeking correction, the demand charge will be lowered, and the electricity bill is reduced based upon energy consumption.

Enhance Load Carrying Potential 

By integrating the capacitors for PFC, you can ensure that the inductive load-bearing circuits reduce the excessive current flow. The improved power factor will ensure that the circuit has the potential to bear high power loads. It will also save the cost of evolving the distribution channel for additional requirement of capacity.

By installing the power factor correction capacitors, you will save a lot of cost on your energy consumption bills in the long run.

Enhanced Voltage

With low power factor aspects, the load draws high current flow which increases the energy consumption and the bill hikes. As the line current experiences a hike, the voltage drop also increases, which will degrade the voltage in select equipment. By seeking the integration of passive power factor correction filters, you can expect a reduction in the voltage drop and enhancing the equipment voltage.

Improved Power Quality

By integrating the active power factor correction filters, you can expect enhanced power quality at the residence and industries. The energy consumption would be more refined; Due to which you will have to pay less than that of what you used to pay with low power factors. It reduces power consumption kw/h and also eliminates excessive power charges.

These are a few of the points that explain the benefits of PFC for paying an optimal amount for refined energy consumption. If you are planning to fit power factor correction for your house or industry, You can call us if you want a power factor correction capacitor within your premises.

Contact Power Matrix Solutions Today.

Dec 14, 2020
by

Why is Power Factor Correction Necessary

Before understanding, Why is Power Factor Correction necessary? It is important to understand, What is the Power Factor?

The power factor is a proportion of how effectively you are utilizing power. Different kinds of power are grinding away to give us electrical energy. A typical dispersion framework is restricted in the measure of current it can carry; the power factor, expressed in the form of a percentage, is a pointer of the measure of complete current that can be utilized to create work (dynamic force). The closer the power factor is to 1.00 (100%), the lower the measure of current expected to accomplish said work. 

In an arrangement of rotating voltages and flows, the power factor is characterized as the ‘cosine’ of the phase point that exists between the voltages applied to a circuit and the current that flows through that circuit. The energy factor consistently lies between zero to give or take one. The power connection between the voltage and current of any predetermined power burden can communicate as the following proportion.

Power factor = Useful Power (KW)/Apparent power (KVA)

The most straightforward approach to improve the power factor is to add . These capacitors work as a receptive current generators. They help balance the non-working force utilized by inductive burdens, subsequently improving the power factor.

So, Why is Power Factor Correction Necessary?

1. Reduction in Utility bills

The Improvement of the power factor of the installation presents a few special focal points, strikingly in the decreases the power bills.

2. Economical/ technical improvement

Power factor improvement permits the utilization of littler transformers, switchgear, and links, and so on just as decreasing force misfortunes and voltage drop in an installation.

3. Decrease in voltage drop

Power factor amendment gear decreases the (inductive) receptive current in upstream conductors, consequently diminishing or dispensing with voltage drops.

4. Increase inaccessible power

By improving the power factor of a heap provided by a transformer, the current through the transformer will decrease; in this manner, it will help the power factor to take more load. Practically speaking, it might be more affordable to improve the power factor[1], than to supplant the transformer with a bigger unit.

5. Reduces Power System Losses 

Even though the financial return from conductor misfortune decrease alone isn’t adequate to legitimize the installation of capacitors, it is here and there an appealing extra advantage; particularly in more seasoned plants with long feeders or in field siphoning activities.

The Power factor correction capacitors can turn on consistently when the inductive gear begins. Also, Exchanging a capacitor can deliver a brief “over-voltage” condition. On the off chance that client complaint about wires blowing on a few yet not all, of their capacitors, check for harmonic currents. You can use Active power correction filters & Passive power correction filters to correct the power factor.

Sep 22, 2020
by

The Benefits of Harmonic Filters in Today’s Time

Before we jump on explaining about harmonic filters, We would like to ask you, What leads to Harmonics in the power system? 

Harmonic currents are generated mainly due to high load on the power distribution network. They have a frequency in multiples of a fundamental frequency. Non-linear loads generate voltage and current harmonics in a system. 

So to solve this problem, we need Harmonic Filters that control the Harmonics coming from the power distribution network. These Filters are usually produced by using frequency conversion technology. These filters control the harmonics in the power supply system.

Distortion effects that cause due to harmonics

  • They create higher heating losses, causing harmonic voltage and current distortion.
  • They are a major cause of equipment failure, interruption of power services, and even leading to fire risks in extreme circumstances.

So how can you reduce or get rid of the distortion effects of harmonics?

Techniques to get rid of Harmonic Distortion: 

Various techniques taken towards making the input current more constant which would, in turn, reduce current harmonic distortion. 

Standardizations like IEEE 519-1992 and IEC 555 have been introduced and made mandatory to be adhered to for existing and upcoming projects, by the governments too.

Here are the types of Harmonic filters that reduce Harmonic Distortion.

  • Active Filter (maxPowerAS)
  • Passive Filter (maxPowerPS)
  • Hybrid Filter (maxPowerHS)

Benefits of these Harmonic Filters

  • Harmonic Filters Minimize harmonics in the Electric system and improves the power flow.
  • These Filters also provide energy efficiency, Which helps in retaining the life of the asset.
  • Active Harmonic filters help you to make Maximum utilization of power supply. 
  • Installing Active Filters also reduces your maintenance cost.
  • Hybrid Harmonic Filters provide for Harmonic Correction and Power Factor Improvement.
  • Hybrid Harmonic filters provide Double benefits in a single system. i.e. It does the work of Active Filters and Passive Filters too.
  • Hybrid filters are less expensive as compared to active Filters. And it gives you a Combined benefit of active and passive filters.
  • The biggest benefit of these filters is that it reduces your power bill by controlling the harmonics in the power supply.
  • Using these filters can give you the best results and keep your system maintained.
  • Eliminates the need for using a separate APFC Panel, which caters to only power factor correction.
  • Hybrid Harmonic Filters provide the best PERFORMANCE UTILISATION INDEX as compared to both passive filters and active filters.

If you want to Curb the Future loss of your property or assets Then, you must use these filters to Curb the future risk.


However, If you want Harmonic filters in your electric systems than Powermatrix is the best place for you. With quality services and Warranty of 3 long years; Powermatrix makes sure that we satisfy all our customer’s needs. Contact Power Matrix Solutions Today.

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